DCOMP-MB has been designed to be highly dispersive and dispersive mixing capability which is an important requirement for high filler components.
DCOMP-MB has been developed for cable bedding compounds with high mineral content and anti-split applications with high mineral content for use in film production.
DCOMP-MB is designed to produce masterbatch compounds containing high filler material with twin screws rotating in the same direction. Depending on the amount of filler material, the number of side feeding units can be increased.
Self-cleaning screw design is preferred in DCOMP series compounding machines. Thus, the formation of dead zones and stagnant points is prevented during the process and the compound quality is maximized.
| Screw Diameter (mm) |
Max. Engine Power (kW) |
Max. Screw Velocity (rpm) |
Capacity (Kg/h) |
|
|---|---|---|---|---|
| Adhesive Filling |
Antisplit (%80 CaCO3) |
|||
| 62 | 210 | 600 | 500-750 | 450-600 |
| 74 | 322 | 600 | 850-1200 | 750-1100 |
| 92 | 708 | 600 | 1750-2250 | 1500-2000 |
In the DCOMP series components, the main and side feeding units are designed as twin screws rotating in the same direction. It has feeding hopper system on feeding units. Feed hopper is supported by vibration and mixer inside. This ensures a continuous flow of material in powder and granular form.
Discharge unit performs transferring compounded materials coming from compounding section to palletizing unit. Discharge unit is responsible for creating stable and proper pressure to be able convert materials in different viscosity and density into pellet form
Twin screw extruders and compounding machines require the very best torque overload protection with the specific aim of protection extruders from damage caused by unexpected torque spikes.
Liners of barrels and screw elements have resistivity against wear because of their unique manufacturing and material properties. Besides that, resistivity against wear of liners and screw elements are endowed by high isostatic pressure (HIP) steel manufacturing coupled with precise heat treatment and special material properties resulting in hardness of 62-65 HRC
Screw bars produced by HIP powder metallurgical process has composite steel structure. Hard segment of screw bar allows 20 000 working hour screw life. This life cycle comes from the state of art material and manufacturing technology. It is the guaranteed time for all leading compound manufacturing companies. On the other side, soft segment of screw bar prevent shaft breaking because of soft and tough structure. This screw structure is the cutting-edge technologies ensure enhanced compound quality with increased life cycle of screw and barrels.
Additionally, unique design of barrel allow to be cleaned water cooling channel periodically. Thus, barrel life time is enhanced and protected against blockage of the water channel.